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Please
read through the following information carefully in order
to prevent potential hazards:
A.
Potential hazards are considered during product design to
prevent them from occurring:
1. Anti-static device is installed
on the stem in order to eliminate the hazards from static
electricity and potential sparks that might result the risk
of fire.
2. Stems are designed to be blow-out
proof in order to prevent the loosening of stem when
exceeding the maximum pressure.
3. Pressure relief holes are
drilled on the stainless steel balls to prevent overpressure
of the cavity.
4. Stopper device to make sure
the ball valve is either 'on' or 'off'. This is to prevent
the pipeline system from being shut-off or turn-on incompletely.
5. Locking device is equipped
to prevent unauthorized personnel from misusing the ball valve.
B.
Appropriate design of ball valve are applied against hazards
which cannot be eliminated:
1. For reducing the risk of leakage of dangerous fluids, caused
by external fire, API-607 approved ball
valve is recommended for use. This type of ball valve
is certified and approved by TUV/Rheinland and is designed
to withstand high temperature.
2. For reducing the risk of fugitive emission of dangerous
fluids, TA-Luft designed ball valve
is recommended for use. This type of ball valve is designed
according to TA-Luft requirement by adding two Viton O-rings
to the stem.
3. For ball valves of larger sizes, gearbox
or actuator is recommended for operation of the product.
This is to prevent possible harmful effects that might occur
when user operates a ball valve with high torque values.
4. John Valve's casting foundry is approved by TUV/Rheinland
for PED MM and PED
Module D1. In addition, our material report is examined
and reviewed by Quality Assurance Department.
5. PT examination is used to
check for cracks, pinholes, and any surface defects on the
castings of John Valve.
6. No leakage is detected at the stem area of JV-9301N
1.4408 PN63 on TFM1600 after turning 20,000 cycles on the
Life-Cycle Test Machine.
C.
We as valve manufacturer will provide the following information
and limitation in order to reduce risks at the time of installation
and operation:
1. Application of valves depends on fluid, temperature, pressure,
and corrosion allowance, and users can refer to the catalogue
for suitable working conditions.
2. For possible fluid attack, please download the Fluid List
(Chemical
Resistance Table) from our website for more information.
3. John Valve's ball valves are designed and manufactured
for standard application in petrochemical industry, refinery
industry, chemical industry, and food industry. Therefore,
it is advised that users should always utilize the valves
under normal conditions.
4. For vacuum application, please use MSR
(Metal Seat Ring) to prevent the displacement of seats.
As for steam application, we strongly advise to use 25%
Glassfiber Reinforced PTEF for better end-use.
5. It is advised that customers will read through our catalogue
before placing a purchasing order. It will be our responsibilities
to answer any questions our customers might have.
WARNING:
All ball valves produced by John Valve are meant to be utilized
within the temperature and pressure specified in the catalogue
and on the nameplate. Exceeding these conditions is considered
as misuse on our products and can lead to serious defects
and hazards. In addition, only the recommended fluid according
to Chemical Resistance Table should be used to prevent high
corrosion rates.
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